Concept visualization of an orbital metal manufacturing platform
The orbital forge

Build beyond launch limits.

Ogun Space is developing the process physics and qualification data required to manufacture dense, load-bearing metal structures in orbit, without relying on gravity or post-process hot isostatic pressing.

Concept visualization
The constraint

Spacecraft are designed around what can survive launch and fit inside a fairing. Ogun is developing the manufacturing layer that lets orbital structures be designed around the mission instead.

Concept visualization of robotic assembly around a large orbital structural member
01 / Certified orbital metal

Qualification is the product.

Depositing metal in microgravity is only the beginning. Ogun focuses on active defect clearing during solidification, then translates the result into process specifications, materials allowables, nondestructive evaluation, and mission-assurance evidence.

Concept visualization
Phase I target envelope

A binary physics test.

The initial program is designed to determine whether field-driven clarification can outrun the solidification front at a useful structural thickness. These are research targets, not demonstrated performance.

<0%
Target volumetric porosity
Returned-sample micro-CT
<0μm
Target maximum pore size
Within qualified volume
0×
Clearing rate over front velocity
Directed transport margin
0mm
Target qualifiable thickness
Scaling-law threshold
Concept visualization of a large orbital antenna and power array
Apertures and primary structures

Replace the fold.

Large antennas, telescope backbones, power trusses, and structural frames are constrained by launch volume and deployment complexity. Ogun's beachhead is the qualified orbital member that can replace a folded, hinge-heavy architecture with a continuous structure manufactured after launch.

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Commercial platform

From experiment to flight article.

A staged product system separates the core physics from integration, qualification, and orbital operations. Customers can enter at the material, process, component, or hosted-manufacturing layer.

Robotic assembly concept
Offering 01

ForgeCell process module

A field-actuation and thermal-control process head designed to clarify a wire-fed metal melt pool as the solidification front advances.

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Orbital manufacturing platform concept
Offering 02

Qualified structure service

Mission-specific member production with process traceability, NDE records, allowables development, and fracture-control support.

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Large orbital habitat concept
Offering 03

Hosted orbital foundry

A planned free-flyer or hosted platform for recurring metal deposition, clarification, inspection, and structural assembly campaigns.

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Concept visualization of a lunar metal foundry and mass driver
02 / Beyond Earth orbit

Local material. Local industry.

The same certification stack can extend from launch-fed wire stock to recycled orbital metal and, later, in-situ lunar or Martian feedstock. The long-term objective is not a single printer. It is an industrial standard for structural metal made away from Earth.

Concept visualization
Engagement

Design the first missions now.

Ogun is structuring early collaborations with satellite primes, aperture developers, mission-assurance teams, microgravity research providers, metals laboratories, NDE specialists, and orbital robotics companies.

01 / Define

Mission constraint

Identify the fairing, deployment, stiffness, thermal, or repair constraint that an orbital-made metal member could remove.

02 / Bound

Material envelope

Set alloy, cross-section, defect tolerance, loading, inspection, and interface requirements before hardware design begins.

03 / Validate

Qualification path

Map coupons, allowables, NDE, fracture control, mission assurance, and held-out validation to a flight acceptance case.

04 / Fly

Hosted campaign

Integrate the process with a microgravity platform and produce the first mission-specific structural article.